1025MSP Intelligent Insertion Machine for Industrial Production

The 1025MSP is a high-tonnage hydraulic fastener insertion machine engineered for industrial applications that demand precision and productivity. It delivers up to 97 kN of forming force with a 650 mm throat depth. An energy-efficient twin-pump system provides accurate, stable forming pressure, while the integrated CNC control with one-touch parameter recall doubles insertion efficiency.

Dual-pump energy saver
Robust Stable Pressure
Professional Pressure Control
Smart Program Storage

Technical Specifications & Control System

Model1025MSP
Drive SystemHydraulic ( double pump )
Force RangeAdjustable 450 to 21806 lbs (2 to 97 kN)
Fastener RangeM12 Nuts
M10 Studs
M8 Standoffs
Throat Height450mm
Throat Depth650mm
Stroke Length200mm
Touch Screen10" Touch Screen
XINJE
Positive Stop SystemStandard
Batch CounterStandard
Auto-FeedOptional
Tank capacity70L
SpeedUp to 1500 insertions per hour
Size1200*1700*2350 mm
Weight2425 lbs (1100 kg)
Electrical Requirements380V/ 3 Phase/ 50-60 Hz

Touch Screen Operation

  1. Automatic pressure matching — Automatically adjusts pressure parameters based on fastener material, type and size.

  2. Custom program & fastener code storage — User-defined fastener codes and programs; store and recall up to 1,000 presets.

  3. Rapid fault diagnosis — Built-in quick troubleshooting tools for fast identification and resolution of errors.

  4. Multilingual UI (customizable) — User interface configurable in multiple languages. Available: Chinese, English, German, Polish, Spanish, Italian.

Key Components of the 1025MSP Hydraulic Fastener Insertion Machine

18-piece riveting die

18-piece riveting die set

ItemQuantitySpecification
Nut Die of Nut6pcsM3/M4/M5/M6/M8/M10
Die of Stud5pcsM3/M4/M5/M6/M8
Die of BSO/SO5pcs

M3/3.5M3/M4/3.5M4/M5/M6

Manual Upper Die2pcsUniversal / M10 Dedicated Upper Die
Hydraulic System

Energy-saving Twin-Pump Hydraulic System

Our twin-pump hydraulic system delivers adaptable, energy-efficient power for insertion presses. A small pump handles low-flow tasks while a high-pressure pump engages for forming cycles. This staged operation cuts energy use and heat buildup during light-duty periods. Variable pump speed prevents oil overheating and keeps the forming pressure stable under load. An optional ECO mode stops the motor after idle periods to save power and reduce wear. The twin-pump design improves responsiveness, prolongs component life, and lowers total operating cost.

CNC system

Operation interface

The 1025MSP’s PLC control with a 10″ touchscreen HMI centralizes job setup, storage, and monitoring for heavy-duty riveting. Operators recall saved recipes (pressure, stroke, dwell, tooling ID) with one touch while closed-loop pressure profiling and multi-segment programs keep forming curves stable across varying loads. Integrated anti-crush and anti-miss logic, piece counting, and event logging support quality control, while built-in diagnostics, preventive maintenance prompts, and standard I/O enable fast troubleshooting and smooth line integration.

Photoelectric anti-pressure hand device

Safety Protection System

Our riveting machine features a 100% hand-crush prevention system. Here’s how it works: When the cylinder piston rod descends and the punch touches the product, the anti-crush connecting rod slides relative to the upper die outer seat. This triggers the safety switch—allowing the outer seat to rise 6.5mm against spring pressure. Then the system checks if the upper and lower punches conduct electricity (to detect the product). If the product is non-conductive, the upper punch immediately moves up to the preset position, providing safety protection. It meets international standards like CE and OSHA.

Other optional accessories

Automatic feeding of M4 nuts
Autofeed System
Turret Insertion System
Turret Insertion System
Laser positioning + Automatic nut feeding

Visualize Your Success with Our Fastener Insertion Machine

See It in Action: 1025MSP Video

Get a close-up look at our key features in action. This demonstration highlights the machine’s user-friendly control panel, intuitive operation, and the optimal results it delivers for your products.

hydraulic fastener insertion machine for metal sheets

Frequently Asked Questions

Your questions about our fastener insertion machines, answered by our experts.

How do I select the right model and tooling for my parts?

Model selection depends on the fastener sizes you commonly use and the dimensions of your workpieces. Heavier or high-strength materials require greater and more stable pressure, for which our MSP Series is best. For large-volume production, our Fastener Insertion Center is the best choice. For products with multiple part variations, manual models or those equipped with automatic feeding systems offer greater flexibility. I’d like to point out that providing your part drawings and fastener specifications enables our engineers to recommend the most suitable model and optimal pressure settings.

The MSPE model features an automatic TIS turret system, designed for applications where one or more workpieces require fasteners of different types or sizes.

Operation:
You can set one commonly used fastener for automatic feeding, while up to three others can be used for manual feeding. By simply rotating the TIS turret, you can switch between any combination of automatic and manual tools without manually adjusting the pressure, allowing seamless insertion for multiple fastener types.

CE standard available; other region-specific certifications upon request.

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