Views: 0 Author: Site Editor Publish Time: 2025-03-25 Origin: Site
If the sealant is applied unevenly, outdoor cabinets may fail the IP67 test within a year. Our CNC foam gasket machine addresses sealing issues caused by human error while reducing costs—so how do we achieve this?
Our PU foam gasket machine applies a precise seal with ±0.05mm accuracy in just 12 seconds, meeting IP67 standards. Leveraging AI path simulation and an automatic cleaning system, it reduces labor requirements when processing gaskets 5-30mm wide on both metal and non-metal surfaces.
Absolute core advantage
Proprietary Patented Glue Mixing Head
Fully detachable modular design allows for easy disassembly and cleaning—even in cases of severe adhesive blockage—and is reusable.
Unique pneumatic mechanical sealing function prevents adhesive drips and leakage.
Intelligent Simulation System
Simulates the adhesive application trajectory, completely eliminating processing errors caused by manual dimensional issues during production.
High-Quality Adhesive Strips
Exhibits excellent rebound, seamless application, smooth dispensing, and strong adhesion, ensuring optimal sealing performance while maintaining an attractive appearance.
The Process: From Setup to Production
Implementing our dispensing machine into your production line is straightforward. Here's a brief overview of our process:
Pre-Production Setup: We start by measuring the workpiece dimensions and loading the pre-stored CNC programs. The system is configured based on the required adhesive volume and machine travel speed, ensuring that the resulting sealant bead meets the desired height and width.
Automated Application: Once the workpiece is in place, the machine automatically applies the polyurethane adhesive according to the programmed pattern. The adhesive rapidly reacts to form a solid, durable seal that adheres firmly to the workpiece.
Post-Production Cleaning: The integrated high-pressure water cleaning system automatically cleans the machine head, ensuring consistent performance and minimizing downtime between production cycles.
Dispensing machine successful application case
1. 5G Signal Cabinets: Weatherproof seals for mmWave equipment – 100% passed MIL-STD-810G salt fog tests
2. Offshore Power Distribution: Anti-corrosion PU gaskets withstand -40°C to 120°C swings
3. Railway Control Boxes: Vibration-resistant seals meeting EN 50155 standards
4. Medical Device Enclosures: FDA-grade silicone-free bonding for cleanrooms
5. EV Charger Manufacturing: IP69K-rated seals against high-pressure washdowns
Customer Success Stories
I have collected numerous testimonials from customers who have benefited from our dispensing machine. One of our major customers, an Indian control cabinet manufacturer, stated, "This machine has reduced our adhesive application time by 65% and improved the overall quality of our seals."
Another success story comes from a partner specializing in outdoor distribution boxes. They reported that the machine's precise application process and integrated cleaning system have reduced both material waste and labor costs. These results prove that our technology is not only innovative but also practical and highly efficient.
Technical Edge: Dispensing Machine Manufacturers Compared
Feature | Manual Application | Our CNC Machine |
Seal Consistency | ±1.5mm | ±0.05mm |
Labor per 100 Units | 8 hours | 1.5 hours |
Material Savings | 0% | 38% |
Certification Pass Rate | 72% | 99.6% |
Frequently Asked Questions?
How does the dispensing machine improve production efficiency compared to manual methods?
Our machine automates the adhesive application, reducing labor costs and production time significantly.
What range of gasket sizes can your machine handle?
Our system supports gasket widths from 5 to 30mm and heights from 3 to 10mm, making it highly versatile.
Can the machine be integrated into existing production lines?
Yes, our system is designed for easy integration with minimal downtime.
What support is available after purchase?
We offer comprehensive pre-sales and post-sales support, including free training and technical assistance.
Conclusion
Integrating our innovative dispensing machine into your production line is a strategic move that can transform your manufacturing process. From seamless adhesive application to automated cleaning, our system provides everything you need for precision, efficiency, and superior quality. Embrace the future of manufacturing with our cutting-edge technology.